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Electrode characterization Electrode Flexibility Meter

Electrode Flexibility Meter is an instrument based on the bending principle, using high-precision force sensor and servo motor control, and equipped with a fully automatic temperature and humidity simulation system to achieve one-stop testing of electrode flexibility and resistance to bending deformation.

  • Electrode Flexibility Meter
  • Electrode Flexibility Meter
产品介绍

Committed to solving the problems of coating cracking, increased internal resistance and shortened battery life caused by insufficient flexibility of the pole piece, and achieving accurate evaluation of the bending resistance of the pole piece


Application Areas

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·Flexibility test of substrate and composite substrate

Quantify the mechanical response of substrates at different bending angles

·Pole piece turning angle and bending degree

·Post-coating flexibility of carbon-coated substrate

Evaluate the bonding strength and overall durability of the coating to the substrate

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New multi-probe technology


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Simultaneous multi-channel measurement at one time


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One-stop testing


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Exclusive PCT patent technology


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No contact resistance


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One model fixture compatible



系统参数
Device Model

Single channel version

Flex 10

Number of channels

1

Test Principle

Bending method

Measurement functions

Pole flexibility, Pole flexibility

Test subjects

Applicable to paper and other composite materials with thickness ranging from (0.01~5.0)mm

Force value

Measurement

Range

0-1000mN

Accuracy

±0.1%

Resolution

0.01mN

Angle

Measurement

Range

1~92° infinitely adjustable

Accuracy

±0.1°

Resolution

0.1°

Angle measurement

A single test can measure 3 different angles at the same time, 1-90° can be set arbitrarily

Temperature and humidity

Range

-20-80°C/5-95%RH

Accuracy

±2°C,/±3%RH

Mechanism and Motion Control

Motion Motor

Servo Motor

Angular velocity control

0.5-50°/sec adjustable, three test angles and durations independently adjustable

Software Features

The system is a one-stop one-step control system that completes all measurement processes; the system has visual inspection and recording functions; the equipment can achieve self-calibration and comes with a calibration tool as standard

Equipment size (L*W*H, mm)

~300*310*240

Equipment weight

25kg


背景

The flexibility of the pole piece describes the pole piece's ability to resist bending deformation and structural stability under different temperature, humidity and mechanical stress conditions. As the core component of the battery, the flexibility of the pole piece directly affects the battery's processing performance (such as winding, lamination), interface contact stability and long-term cycle life.


Lithium-ion battery pole piece (three-layer structure composite material) →

=electrode coating + current collector foil


Pole flexibility →

=

Bendability

(ability to bend once without breaking)

The electrode is not flexible enough →

· Coating cracks

· Foil breaks

Impact on battery cells

·Battery cell capacity

·Battery cell cycle life

·Battery cell safety


Positive/negative current collector

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Positive/negative base       Positive/negative electrode


Resilience (ability to bend repeatedly)

·Increase in battery internal resistance

·Battery capacity attenuation




测试原理

·By measuring the force or torque required to bend the clamped sample to a given angle, the force acts on a constant bending length, and the flexibility is measured by the high-precision force sensor in the flexibility tester.


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产品特色

High-precision measurement


±0.1% accuracy force sensor

Resolution up to 0.01mN


Multi-environment simulation capabilities


Supports precise control of temperature (20~80°C) and humidity (5~95% RH)

Simulates actual working conditions of the electrode


Flexible test mode


A single test can measure 3 different angles simultaneously (1~90° infinitely adjustable)

Self-calibration function


Built-in calibration tool to maintain measurement consistency over long-term use


应用案例

1. Evaluation of the flexibility of different pole pieces

Through the pole piece flexibility measuring instrument, the test shows that as the pole piece compression increases, its flexibility value increases (the larger the flexibility value, the harder the pole piece). In addition, for pole pieces with different binders, the pole piece using PAA cross-linking agent has the best flexibility.


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