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Separator characterization Separator Hot Nail Penetration Analyzer

The Separator Hot Nail Penetration Analyzer is based on a high-precision servo control system and integrates a high-precision temperature control module. It conducts visual dimensional evaluation of the thermal radiation affected area at different distances of the separator film to evaluate the thermal stability characteristics of the separator film.

  • Separator Hot Nail  Penetration Analyzer
  • Separator Hot Nail  Penetration Analyzer
产品介绍

We are committed to solving the problems of equipment dispersion, uncontrollable temperature rise, structural defects and human interference in traditional testing, and realizing controllable rapid detection and visual quantitative evaluation of thermal stability of isolation membranes


Application Areas

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· Development of diaphragm base membrane

Design evaluation of diaphragm base membrane formula, processing technology, etc.

·  Development of coated diaphragms

Process design evaluation of slurry formula, coating amount, etc.

·  Production stability monitoring

Stability evaluation of diaphragm incoming materials, diaphragm processing, etc.


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Multifunctional integrated design


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High-speed dynamic pressure holding control


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Fully automatic measurement


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 High-precision parallelism control


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Multiple measurement modes available


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High temperature stability components



系统参数

Model

AF-S200

Test Principle

Thermal Radiation Vision

Test Beat

15 seconds a set of data

Test temperature

200~480℃

Test conditions

·Mould diameter: 10*10cm

Measurable parameters

Isolation membrane pore volume, pore rate, thermal stability coefficient, etc.

Applicable samples

Diaphragm

Motion Motor

Servo Motor

Features

·Precise temperature control, micron-level motion-controlled hole generation

·Visual intelligent analysis, instant capture of hole size

·Multiple security protections, automated and efficient testing

·Multiple account login permission settings. Fully automatic measurement software

Equipment size (L*W*H, mm)

300*310*340

Equipment weight (kg)

20

Power(W)

400


背景

The separator is one of the core components to ensure battery safety, and its thermal stability directly affects the safety performance of the battery under extreme temperature conditions. The thermal nail penetration test simulates high-temperature puncture scenarios to evaluate the separator's anti-perforation ability and thermally induced pore characteristics under thermal shock.

测试原理

·The thermal spike tester for isolating membrane is based on a high-precision servo control system and integrates a high-precision temperature control module. It conducts visual dimensional evaluation of the thermal radiation impact area at different distances from the isolating membrane to evaluate the thermal stability characteristics of the isolating membrane.


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Pore formation rate = φpore diameter/(tpore formation time*Theating stability)

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Changes in pore size before and after testing


产品特色

Dedicated for diaphragm faucet


Independent intellectual property rights

Industry leading companies promote products

All-in-one


One-stop linear acquisition and recording of key parameters such as voltage, current, temperature, humidity, etc. to ensure the reliability and traceability of test results


Fully automatic measurement


Fully automatic measurement of various parameters under different measurement conditions

Real-time online display of measurement data

Data can be connected to MES/LIMS for communication


Professional data processing


Single point mode and linear mode are optional

Multiple parameters are directly converted and displayed (customizable)


应用案例

1. Evaluation of thermal stability of different isolation films


·PE-based film has poor thermal stability: it is easy to melt and shrink under high-temperature nail puncture,the hole expands significantly, and there is a risk of thermal runaway;


·PI modified film has good thermal stability: the hole structure can still be maintained intact at high temperatures,which means it has higher heat resistance and safety.



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2. Thermal stability evaluation of isolation films of different thicknesses


Diaphragm A is thinner than Diaphragm B. At the same temperature, the thicker the diaphragm, the less likely it is to melt and shrink, and the less significant expansion of the holes, indicating that it has higher heat resistance and safety.



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Diaphragm A


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Diaphragm B